Mumunda wekurongedza zvekurapa, mabhodhoro epolypropylene (PP) ave iyo fomu yekurongedza ye intravenous infusion (IV) mhinduro nekuda kwekugadzikana kwavo kwemakemikari, kukwira kwekushisa, uye kuchengetedzwa kwebiological. Nekukura kwekudiwa kwezvekurapa kwepasirese uye kukwidziridzwa kweindasitiri yemishonga zviyero, yakazara otomatiki PP bhodhoro IV mhinduro mitsetse iri kuita zvishoma nezvishoma chiyero muindasitiri. Ichi chinyorwa chichasuma zvine hungwaru kuumbwa kwemidziyo, hunyanzvi hwakanakira, uye tarisiro yemusika yePP bhodhoro IV mhinduro yekugadzira mutsara.

Core midziyo yemutsetse wekugadzira: modular yekubatanidza uye yakakwirira-chaiyo kubatana

ZvemazuvanoPP bhodhoro IV mhinduro yekugadzira mutsaraine michina mitatu yakakosha: preform/hanger jekiseni muchina, blow molding muchina, uye yekuchenesa, yekuzadza, uye yekuisa chisimbiso. Iyo yese process yakabatana zvisina musono kuburikidza nehungwaru control system.

1. Pre molding / hanger jekiseni muchina: kuisa hwaro hwehunyanzvi hwekuumba tekinoroji

Sekutanga kwemutsara wekugadzira, muchina wepamberi wekuumba unotora tekinoroji yekudzvanya jekiseni kunyungudusa uye kuisa purasitiki zvimedu zvePP pane tembiricha yakakwira ye180-220 ℃, uye nekuzvipinza mumabhodhoro mabheji kuburikidza nepamusoro-chaiyo molds. Chizvarwa chitsva chemidziyo chine servo mota drive system, inogona kupfupisa kutenderera kutenderera kusvika 6-8 masekonzi uye kudzora huremu kukanganisa kwebhodhoro risina chinhu mukati me ± 0.1g. Iyo hanger dhizaini dhizaini inogona synchronously kupedzisa kuumbwa kwebhodhoro muromo kusimudza mhete, ichibatanidza zvakananga kune inotevera kuridza maitiro, kudzivirira njodzi yechipiri kubata kusvibiswa mune yechinyakare maitiro.

2. Zvizere zvakakwana bhodhoro rinoputika muchina: kushanda zvakanaka, kuchengetedza simba uye kuvimbiswa kwehutano

Muchina wekuridza bhodhoro unotora nhanho imwe-yekutambanudza blowmolding tekinoroji (ISBM). Pasi pekuita kwebiaxial directional kutambanudza, bhodhoro risina chinhu rinopisa, rakatambanudzwa, uye rinoputika rinoumbwa mukati me 10-12 seconds. Midziyo yacho ine infrared tembiricha yekudzora system kuti ive nechokwadi chekuti ukobvu hwekufanana kukanganisa kwemuviri webhodhoro iri pasi pe5%, uye kuputika kumanikidzwa kuri pamusoro pe1.2MPa. Kuburikidza neakavhara-loop pressure control tekinoroji, simba rekushandisa rinodzikiswa ne30% zvichienzaniswa nemidziyo yechinyakare, uku uchiwana yakagadzikana kubuda kwemabhodhoro 2000-2500 paawa.

3. Zvitatu mune imwe yekuchenesa, kuzadza uye kuisa chisimbiso muchina: musimboti wekugadzira aseptic

Ichi chishandiso chinosanganisa matatu makuru anoshanda mamodule: ultrasonic kuchenesa, kuwanda kwekuzadza, uye kupisa kunyungudika chisimbiso.

Kuchenesa chikwata: Kutora multi-stage reverse osmosis mvura inotenderera system, yakasanganiswa ne 0.22 μ m terminal filtration, kuve nechokwadi chokuti mvura yekuchenesa inosangana ne pharmacopoeia WFI standard.

Kuzadza unit: yakashongedzerwa nemhando yekuyerera mita uye yekuona yekumisikidza sisitimu, ine kuzadza chaiko kwe ± 1ml uye kumhanya kwekuzadza kunosvika zana nemakumi maviri emabhodhoro/miniti.

Chisimbiso unit: uchishandisa laser yekuona uye inopisa mhepo yekuisa chisimbiso tekinoroji, iyo yekuisa chisimbiso chiyero inodarika 99.9%, uye simba rekuvharisa rakakura kupfuura 15N/mm ².

Zvakanakira mutsara tekinoroji: kubudirira muhungwaru uye kusimba

1. Yakazara maitiro sterile assurance system

Mutsara wekugadzira wakagadzirwa neakachena kamuri kudzora kwezvakatipoteredza (ISO nhanho 8), laminar kuyerera hood yekuzviparadzanisa nevamwe, uye midziyo yepamusoro electrolytic polishing, yakasanganiswa neCIP/SIP yepamhepo yekuchenesa uye sterilization system, kusangana neGMP inosimba A-level yehutsanana zvinodiwa uye kuderedza microbial kusvibiswa kwengozi neinopfuura 90%.

2. Intelligent kugadzirwa manejimendi

Yakashongedzerwa neMES yekugadzira execution system, chaiyo-nguva yekutarisisa yemidziyo OEE (yakakwana yemidziyo kunyatsoshanda), process parameter yekutsauka yambiro, uye optimization yekugadzira kumhanya kuburikidza nehombe data kuongororwa. Iyo otomatiki mwero wemutsara wese wasvika 95%, uye huwandu hwemanyorerwo ekupindira mapoinzi hwakaderedzwa kusvika pasi pe3.

3. Shanduko yekugadzira yakasvibirira

Iyo 100% kudzokororwa kwePP zvinhu inoenderana nemamiriro ekunze. Mutsara wekugadzira unoderedza kushandiswa kwesimba ne15% kuburikidza nemarara ekudzoreredza kupisa midziyo, uye marara ekudzokorodza system anowedzera mwero wekudzokorodza kwezvakaraswa kusvika pa80%. Kuenzaniswa nemabhodhoro egirazi, mwero wekukuvara kwekufambisa kwemabhodhoro ePP wakadzikira kubva pa2% kusvika 0.1%, uye iyo carbon footprint yakaderedzwa ne40%.

Tarisiro yemusika: kukura kwepaviri kunotungamirwa nezvinodiwa uye tekinoroji iteration

1. Mikana yekuwedzera kwemusika wepasi rose

Sekureva kweGrand View Research, musika wepasi rose intravenous infusion unotarisirwa kukura pamwero wepagore wekukura kwe6.2% kubva 2023 kusvika 2030, nePP infusion bottle market saizi inodarika $4.7 bhiriyoni panosvika 2023.

2. Technical upgrade direction

Flexible kugadzirwa: Gadzira nekukurumidza mold yekuchinja system kuti uwane nguva yekuchinja isingasviki maminetsi makumi matatu emhando dzemabhodhoro akawanda kubva pa125ml kusvika pa1000ml.
Digital upgrade: Kuunza dhijitari mapatya tekinoroji yekunyatso debugging, kuderedza kutenderera kwemidziyo kutenderera ne20%.

Material innovation: Gadzira copolymer PP zvinhu zvinopokana negamma ray sterilization uye kuwedzera mashandisiro azvo mumunda webiologics.

Theyakazara otomatiki yekugadzira mutsara wePP bhodhoro IV mhinduroiri kugadziridza mamiriro eiyo intravenous infusion packaging indasitiri kuburikidza nekubatanidzwa kwakadzika kwe modular dhizaini, hungwaru kutonga, uye green yekugadzira tekinoroji. Nekuda kwepasirese homogenization yezviwanikwa zvekurapa, iyi tambo yekugadzira iyo inobatanidza kunyatsoshanda, chengetedzo, uye kuchengetedzwa kwezvakatipoteredza icharamba ichigadzira kukosha kweindasitiri uye kuva bhenji mhinduro yekusimudzira mishonga yemishonga.