Munyaya yekurongedza mishonga, mabhodhoro epolypropylene (PP) ave nzira huru yekurongedza mishonga yemuropa (IV) nekuda kwekugadzikana kwayo kwakanyanya kwemakemikari, kuramba kupisa kwakanyanya, uye kuchengetedzeka kwehupenyu. Nekukura kwekudiwa kwemishonga pasi rose uye kuvandudzwa kwemitemo yeindasitiri yemishonga, mitsara yekugadzira mhinduro dzePP bottle IV inoshanda otomatiki iri kuva chiyero zvishoma nezvishoma muindasitiri. Chinyorwa chino chichatsanangura zvakarongeka kuumbwa kwemidziyo mikuru, zvakanakira zvehunyanzvi, uye tarisiro yemusika yemutsara wekugadzira mhinduro dzePP bottle IV.

Midziyo mikuru yemutsetse wekugadzira: kubatanidzwa kwemodular uye kushandira pamwe kwakanyatsojeka

Yemazuva anoMutsetse wekugadzira mhinduro yePP bhodhoro reIVine michina mitatu mikuru: muchina wekuisa jekiseni re preform/hanger, muchina we blow molding, uye muchina wekuchenesa, wekuzadza, uye wekuvhara. Maitiro ese akabatana zvakanaka kuburikidza nesystem yekudzora yakangwara.

1. Muchina wekuisa jekiseni usati wagadzira/kuisa jekiseni rekuisa jekiseni: kuisa hwaro hwetekinoroji yekuumba nemazvo

Senzvimbo yekutanga yekugadzirwa, muchina wekugadzira usati watanga kushandisa tekinoroji yekupinza simbi inomanikidza zvakanyanya kuti unyungudise uye uise purasitiki muzvidimbu zvePP pakupisa kwakanyanya kwe180-220 ℃, uye uzviise mumabhurugwa ebhodhoro kuburikidza nemafuru akanyatsogadzirwa. Chizvarwa chitsva chemidziyo chine sisitimu yekufambisa mota yeservo, iyo inogona kupfupisa kutenderera kwekuumba kusvika kumasekonzi 6-8 uye kudzora kukanganisa kwehuremu hwebhurugwa risina chinhu mukati me ± 0.1g. Dhizaini yehanger style inogona kupedzisa kuumba kwerin'i yekusimudza muromo webhodhoro, ichibatanidza zvakananga kune inotevera nzira yekuputira, ichidzivirira njodzi yekusvibiswa kwekubata kwechipiri mumaitiro echinyakare.

2. Muchina wekuputira mabhodhoro otomatiki: unoshanda zvakanaka, unochengetedza simba uye unovimbisa mhando

Muchina wekuputira bhodhoro unoshandisa tekinoroji yekuputira bhora ine nhanho imwe chete (ISBM). Pasi pechiito chekutambanudza bhora nedivi rimwe chete, bhodhoro risina chinhu rinopiswa, rinotambanudzwa, uye rinoumbwa mukati memasekonzi gumi kusvika gumi nemaviri. Midziyo iyi ine sisitimu yekudzora tembiricha ye infrared kuti ive nechokwadi chekuti kukanganiswa kwehukobvu hwemuviri webhodhoro kuri pasi pe5%, uye kumanikidzwa kuri pamusoro pe1.2MPa. Kuburikidza netekinoroji yekudzora kudzvanywa kwebhodhoro kwakavharwa, kushandiswa kwesimba kunoderedzwa ne30% zvichienzaniswa nemidziyo yechinyakare, ukuwo zvichibudirira kuburitsa mabhodhoro 2000-2500 paawa.

3. Muchina wekuchenesa, kuzadza nekuvhara muchina weThree in one: musimboti wekugadzirwa kweaseptic

Chishandiso ichi chinobatanidza mamodule matatu makuru anoshanda: kuchenesa kwe ultrasonic, kuzadza kwehuwandu, uye kuvharwa kwekupisa kunyunguduka

Chigadziko chekuchenesa: Kushandisa sisitimu yekutenderera kwemvura ine matanho akawanda, yakasanganiswa ne 0.22 μ m terminal filtration, kuitira kuti mvura yekuchenesa ienderane ne pharmacopoeia WFI standard.

Chigadziko chekuzadza: chakashongedzwa ne flow meter yemhando yepamusoro uye system yekuona nzvimbo, ine kuzadza kwakaringana kwe ± 1ml uye kumhanya kwekuzadza kunosvika mabhodhoro zana nemakumi maviri paminiti.

Chivharo chekuvhara: uchishandisa tekinoroji yekuona nelaser uye tekinoroji yekuvhara mhepo inopisa, chiyero chekusimbisa chivharo chinodarika 99.9%, uye simba rekuvhara rinodarika 15N/mm².

Mabhenefiti etekinoroji yemutsetse wese: budiriro muhungwaru uye kuchengetedzeka

1. Sisitimu yekusimbisa isina utachiona

Mutsetse wekugadzira wakagadzirwa nehurongwa hwekuchengetedza nharaunda mukamuri rakachena (ISO level 8), laminar flow hood isolation, uye equipment surface electrolytic polishing, pamwe chete neCIP/SIP online cleaning and sterilization system, kuti isangane nezvinodiwa zveGMP dynamic A-level cleanness uye kuderedza njodzi yekusvibiswa kwehutachiona neanopfuura 90%.

2. Kutarisira kugadzirwa kwehunyanzvi

Yakashongedzerwa neMES production execution system, kutarisa michina panguva chaiyo OEE (kushanda zvakanaka kwemidziyo), yambiro yekutsauka kwema process parameter, uye kugadzirisa kumhanya kwekugadzira kuburikidza ne big data analysis. Mwero we automation wemutsara wese wasvika 95%, uye huwandu hwema subject intervention points hwakaderedzwa kusvika pasi pe3.

3. Kuchinja kwekugadzira zvinhu zvine hungwaru

Kudzokororwa kwezvinhu zvePP zvizere zvinoenderana nemafambiro ezvakatipoteredza. Mutsetse wekugadzira unoderedza kushandiswa kwesimba ne15% kuburikidza nemidziyo yekudzokorodza kupisa kwemarara, uye sisitimu yekudzokorodza marara inowedzera mwero wekudzokorodza marara kusvika 80%. Zvichienzaniswa nemabhodhoro egirazi, mwero wekukuvadzwa kwekutakura kwemabhodhoro ePP wakaderera kubva pa2% kusvika pa0.1%, uye huwandu hwekabhoni hwakaderedzwa ne40%.

Tarisiro yemusika: kukura kaviri kunokonzerwa nekudiwa uye kuvandudzwa kwetekinoroji

1. Mikana yekuwedzera musika wepasi rose

Sekureva kweGrand View Research, musika wepasi rose wekushandiswa kwemishonga inopinzwa muropa unotarisirwa kukura nekukura kwe6.2% pagore kubva muna 2023 kusvika 2030, nehukuru hwemusika wePP infusion bottle huchidarika $4.7 bhiriyoni panosvika 2023. Kuvandudzwa kwezvivakwa zvehutano mumisika iri kusimukira uye kuwedzera kwekudiwa kwemishonga inopinzwa mudzimba munyika dzakabudirira kuri kuramba kuchikurudzira kuwedzera kugona.

2. Nzira yekuvandudza tekinoroji

Kugadzirwa kunochinjika: Gadzira sisitimu yekuchinja chakuvhuvhu nekukurumidza kuti uwane nguva yekuchinja isingasviki maminetsi makumi matatu emhando dzakasiyana dzemabhodhoro kubva pa125ml kusvika 1000ml.
Kuvandudzwa kwedhijitari: Kuunza tekinoroji yedhijitari yekubvisa matambudziko paindaneti, zvichideredza kutenderera kwekutumira michina ne20%.

Kugadzira zvinhu zvitsva: Gadzira zvinhu zvePP zve copolymer zvisingakuvadzi gamma ray sterilization uye kuwedzera mashandisirwo azvo mumunda we biologics.

Iyomutsetse wekugadzira otomatiki zvizere wePP bhodhoro IV mhinduroiri kugadzirisa mamiriro eindasitiri yekurongedza mishonga inopinzwa muropa kuburikidza nekubatanidzwa kwakadzama kwedhizaini yemodular, kutonga kwakangwara, uye tekinoroji yekugadzira zvinhu zvakasvibira. Nekuda kwekubatana kwepasi rose kwezviwanikwa zvehutano, mutsetse uyu wekugadzira unobatanidza kushanda zvakanaka, kuchengetedzeka, uye kuchengetedzwa kwezvakatipoteredza ucharamba uchigadzira kukosha kweindasitiri uye uchava mhinduro yekuyedza yekuvandudza michina yemishonga.